Gearboxes are integral to the efficiency and profitability of many businesses across all industries. This is especially true for the manufacturing industry as equipment must be functioning properly in order to reduce downtime and to ensure that production levels are maintained. In order to reduce the need for gearbox repairs, it is important that more businesses within all industries put a premium on prevention and maintenance. There are different ways to maintain your gearbox that will effectively prolong its durability and reduce the amount of repairs that are required.

Lubrication Selection

When it comes to maintaining your gearbox, nothing is more critical than the type of lubrication that you choose. A gearbox is very reliant on lubrication to reduce the amount of friction and heat that is produced. This means that you need to choose the type of oil that you use for lubrication based on the requirements made for the specific type of gearbox that you have. Due to the load of gears in the bevel, it is integral that the right type of lubrication is always being used to reduce friction.

Regular Oil Changes

Not only should the correct type of lubrication be chosen, but it also needs to be changed regularly. The lubrication will begin to degrade overtime and the degradation rate is connected to the type of oil that you use. There are different debris that will contaminate the lubricant within the gearbox and reduce its effectiveness. Regular oil changes are mandatory when you are looking to properly maintain a gearbox of any type.

Check Vibration

It is also important that you analyse the vibration of your gearbox over time. By analysing the vibrations of your gearbox, you have the ability to pickup on any slight changes in operation. When there are differences in vibration levels this can be a sign that bearings or other parts within the gearbox are no longer functioning at a high level. You will be able to better detect the parts within the gearbox that are breaking down by periodically performing vibration tests.

Correct Diagnosis

It is the wearing of parts within the gearbox that normally leads to the need for repairs. However, if you are able to diagnose issues before the parts fail completely, you can lower repair costs substantially. Being proactive maintenance before part failure is key if you want the ability to repair without having to replace. There are some parts that are more prone to wearing than others and should be evaluated more routinely.

For more information or assistance, contact resources like Wollongong Auto Electrics.